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Avicenna's laser ablation process does not burn or melt coatings, but
instead removes coatings from substrates by breaking the molecular bonds
of the coating material. Properly performed laser ablation results in a
clean substrate that is unharmed, and a border between coated and uncoated
regions that is perfectly uniform, and free of burrs, strands, and
discoloration.
Avicenna's laser ablation techniques have removed coatings as thick as 0.005"
from all manner of substrates. Avicenna has adapted its part handling systems
to enable the precise laser ablation of coated electrical test probes, coated
wafers and leadframes, medical surgical probes, fully populated circuit boards,
pre-cut lengths of wire and tube, and all types of spooled wire.
One of Avicenna's distinguishing capabilities is the ablation of coatings from
spooled fine wire. Avicenna has extensive experience handling spooled fine wire
and has a fleet of automated wire handling machines dedicated to laser ablation.
Avicenna's wire ablation systems can precisely ablate wire as fine as 52AWG, and
perform the ablation in either a continuous reel-to-reel process or in a pull
and cut process, with ablation length tolerances of 0.002".
Another distinguishing capability is our removal of coatings from sites plated
with soft metals such as gold and tin/lead. Avicenna is able to remove coatings
while leaving the underlying plated metals intact, without etching or heat effect
(orange-peeling). This is important when coated wafers and/or circuit boards
need their coatings removed from termination and test sites, wire-bond pads,
sensor contacts, etc. This type of controlled ablation becomes more challenging
as coating thickness increases. Avicenna has repeatedly demonstrated its ability
to overcome such challenges, particularly in the already difficult task of
ablating Parylene. Avicenna has ablated Parylene coatings as thick as 0.002"
from gold plated nickel pads without ever breaching the gold plating.
| Coatings |
Applications |
Nylons
Parylenes
Polyacrylates
Polyesters
Polyimides
Polyurethanes
Teflons
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Coil Wire
Fiber Optic Cable
Medical Guide Wires
Medical Implantable Circuits
Precision Leads
Printed Circuit Boards
Surgical Electrodes
Test Probes
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